Sonics 1096 Actuator User Manual download pdf (Page 14)

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INSTRUCTION MANUAL • MODELS 1099/1096

HORN AND FIXTURE ALIGNMENT

For maximum productivity, the clearance between the horn and the part

should be at a minimum. However, adequate clearance should be provided to

enable easy loading and unloading of the part from the holding fixture. The

maximum stroke distance is 4" (101.6mm). Ensure that the horn does not

contact the part when the head is close to the limit of its down travel distance.

Otherwise, the horn may not have sufficient distance to travel downwards to

achieve a full depth of weld. Set welding height as follows:

First, position the holding fixture loosely on the base plate using 3/8-16

screws. Then, place the part to be welded in the fixture.

FOR THE 1099 PRESS, FOLLOW THE INSTRUCTIONS

BELOW:

1. Before loosening the column clamps, hold onto the head assembly firmly

as it can rise upwards rapidly once the clamps are released. While holding

the head assembly, loosen the two column clamps (counterclockwise) and

move the head up or down as required. Then tighten the column clamps.

2. Set the air pressure to zero by turning the PRESSURE regulator knob

(located at the top of air filter/regulator/gauge assembly) fully

counterclockwise.

3. Loosen the column clamps once again and manually lower the head until

Support the head before

releasing the column

clamps so that it cannot

crash down or fly up.

Ignoring this warning might

result in injury and/or

damage to the equipment

and part being welded.

HEAD

ASSEMBLY

(Model 1099 Shown)

AIR FILTER/

REGULATOR/

GAUGE

COLUMN CLAMPS

1 2 ... 9 10 11 12 13 14 15 16 17 18 19 ... 28 29

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Sonics 1096 Actuator User Manual Page 14

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