Sonics VCX750 User Manual

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U S E R S G U I D E
AUTOTUNE SERIES
HIGH INTENSITY ULTRASONIC PROCESSOR
MICROPROCESSOR CONTROLLED (SERIAL NO. "AC" OR HIGHER)
500 WATT MODEL 750 WATT MODEL
TABLE OF CONTENTS
Warranty
Important Safeguards and Warnings
Specifications
Low Surface Tension Liquids Organic Solvents
SECTION I INSTALLATION
Inspection.......................................................................................1
Electrical Requirements ................................................................1
Installing the Ultrasonic Processor ................................................1
SECTION II OPERATION
Principles of Ultrasonic Disruption.................................................2
Functions of Keys, Controls, Indicators, and Connectors.............3
Preparation for Use ........................................................................5
Using the Ultrasonic Processor .....................................................8
SECTION III SERVICE INFORMATION
Cleaning Instructions ...................................................................16
Return of Equipment ....................................................................16
Safety Certification Form .............................................................16
SECTION IV
OPERATING SUGGESTIONS AND TECHNIQUES....................18
The Ultrasonic Processor supplied with this instruction manual is constructed of the finest
material and the workmanship meets the highest standards. It has been thoroughly tested and
inspected before leaving the factory and when used in accordance with the procedures
outlined in this manual, will provide you with many years of safe and dependable service.
SONICS & MATERIALS, INC. 53 CHURCH HILL ROAD, NEWTOWN, CT 06470
PHONE: 203.270.4600 REV8-10
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Summary of Contents

Page 1 - U S E R ’ S G U I D E

U S E R ’ S G U I D EAUTOTUNE SERIESHIGH INTENSITY ULTRASONIC PROCESSORMICROPROCESSOR CONTROLLED (SERIAL NO. "AC" OR HIGHER)500 WATT MODEL •

Page 2 - WARRANTY

PREPARATION FOR USE1. Connect the Power Cord to the receptacle on the rear of the processor.2 Plug the Power Cord into a grounded electrical outlet. I

Page 4 - SPECIFICATIONS

7No DESCRIPTIONOrderNumber1 Converter Model CV33 CV000332 Four element coupler 630-05583 Stepped top(s) 1/8” (3mm) 630-05354 Booster BHNVCGD5 Probe ½”

Page 5

8USING THE ULTRASONIC PROCESSORThe speed control on an automobile, can, to a certain extent, be compared to anUltrasonic Processor. The speed control

Page 6 - SECTION I – INSTALLATION

9Press the I key. The screen will display the power rating and the frequency of theUltrasonic Processor, and the following control parameters.AMPLITUD

Page 7 - SECTION II – OPERATION

101. Using the fittings on top of the converter, circulate dry compressed air through theconverter to cool the converter.2. Immerse the probe into the

Page 8 - FRONT PANEL

113. Depress the START key.4. Using the▲ or ▼ keys, increase or decrease the amplitude as required.TIMER: In the pulsed mode the processing time will

Page 9 - 9-PIN D-SUB CONNECTOR

12PULSER: By inhibiting heat build-up in the sample, the pulse function enables safetreatment of temperature sensitive samples at high intensity. In a

Page 10 - PREPARATION FOR USE

13REVIEW: The REVIEW function provides a “window” on the process by displayingvarious operating parameters without process interruption. Pressing theE

Page 11

14IMPORTANTProper care of the probe is essential for dependable operation. The intensecavitation will, after a long period of time, cause the tip to e

Page 12

WARRANTYYour Ultrasonic Processor is warranted for a period of three years from thedate of shipment against defects in material and workmanship under

Page 13

15SECTION III – SERVICE INFORMATIONYour Ultrasonic Processor was designed to provide you with years of safe anddependable service. Nevertheless, becau

Page 14 - ▲ or ▼ key, as required

16CLEANING INSTRUCTIONSThe generator and converter may be cleaned using a solvent-free cleaning solution(i.e. glass cleaner). Horns and probes should

Page 15

17SONICS SAFETY CERTIFICATION FORMItems being returned:Please check only one item below:___ The equipment was never used or exposed to any radiologica

Page 16

18SECTION IV -OPERATING SUGGESTIONS AND TECHNIQUESDISRUPTING CELLSThe disruption of cells is an important method in the field of proteomics and in the

Page 17 - On Cycle Off Cycle

19Single-cell organisms (micro-organisms) consist of a semipermeable, tough, rigidouter cell wall surrounding the protoplasmic membrane and cytoplasm.

Page 18

20The ability to control the amplitude at the probe tip is a prerequisite for processoptimization. And because each application requires its own set o

Page 19

21the sample remains trapped in intact cells and, therefore, is unavailable forsubsequent purification. For most samples, thorough disruption can be m

Page 20

22Detergent cell lysis is sometimes used in conjunction with ultrasonic processing tofacilitate disruption. Detergents break the lipid barrier surroun

Page 21 - SAFETY CERTIFICATION FORM*

23shown to effectively release recombinant proteins located in the cytoplasm of bacteriaand is recommended when lysing mammalian cells. However, this

Page 22 - Authorization

24When processing a sample with ultrasonics, always immerse the probe deep enoughbelow the surface of the sample to inhibit aerosoling or foaming, foa

Page 23 - SECTION IV

IMPORTANT SAFEGUARDSREAD BEFORE INSTALLING ORUSING THE EQUIPMENTYour Ultrasonic Processor has been designed with safety in mind. However, no designcan

Page 24

25Before each application, place the tip in 100% ethanol and energize the power supplyfor a few seconds to remove any residual substances. If still co

Page 25

26Fractional protein release, Rp, is calculated using the following equation andmultiplying the result by 100:Rp = Cf – CbCt – CbCf = Free proteinCt =

Page 26

Standard ½” HornWeight 0.75 lbs. (340 g)Dimensions 5.375" L x .5" Dia.(136 mm x 13 mm)Materials Titanium Alloy Ti-6Al-4VEnvironmentalPolluti

Page 27

CAUTIONLOW SURFACE TENSION LIQUIDS – ORGANIC SOLVENTSThe probes (solid or with a replaceable tip) are tuned elements that resonate at aspecific freque

Page 28

1SECTION I – INSTALLATIONINSPECTIONPrior to installing the Ultrasonic Processor, perform a visual inspection to detect anyevidence of damage which mig

Page 29

2SECTION II – OPERATIONPRINCIPLES OF ULTRASONIC DISRUPTIONThe ultrasonic power supply converts 50/60 Hz line voltage to high frequencyelectrical energ

Page 30

3Displays prompts and the following control parameters:• Amplitude selected• Output power delivered to the probe in watts, and as percentage of the to

Page 31

4FUNCTIONS OF KEYS, CONTROLS, INDICATORS, AND CONNECTORS (cont.)REAR PANEL9-pin D-sub connector Connects to external actuation device, and enable powe

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